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How to Cut Down a Dana 44 Axle for a Scout II

A Dana 44 is a type of automotive axle manufactured by Dana Corporation and used by many automobile manufacturers. The Dana 44 Axle for a Scout II is made specific for a Jeep. These axles can be installed on the Jeep, but often they need to be cut down to fit properly. If you are planning on installing a Dana axle for a Scout II, you may need to cut it down so it will fit.

Instructions

1

Run a tape measure along the length of the Scout II Dana 44 axle. It should measure 58 inches in length. This signifies it is the proper axle.

2

Lay down on the ground near the front of the Jeep and measure the distance across the front axle. This is where the new Dana 44 axle will be installed. Record the measurement.

3

Run a tape measure along the new Dana 44 axle and draw a small line along the axle with a black marker at the desired cut location so it will fit onto the Jeep.

4

Press the blade of an angle grinder up to the mark on the axle where you will be cutting. Put on gloves and safety goggles for added protection. Hold the arm coming out of the side of the angle grinder with your dominant hand and the back with your non-dominant hand.

5

Flip the switch to turn on the angle grinder and press it firmly into the metal. Cut caully along the black mark. Press down on the grinder so it does not move right or left when you are cutting and continue until the piece has been cut in two.