Thursday, January 16, 2014

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How to Remove the Gas Tank on a 1989 Jeep Wrangler

Removing the gas tank from your 1989 Jeep Wrangler and replacing it with an aftermarket or original equipment (OE) replacement will only take a couple of hours and basic hand tools. Before you start, be sure the gas tank is empty (or as close to it as possible) to reduce the weight of the tank and the possibility of a spill. The tank sits between the frame rails under the rear of the Jeep, all the way to the rear of the frame.

Instructions

    1

    Position a jack under the rear of the Jeep and raise the vehicle off of the ground. Place a set of jack stands under the rear axle housing and lower the jack, allowing the Jeep to rest on the stands.

    2

    Locate the two nuts on the j-bolts at the front of the gas tank. Loosen the nuts with a wrench, allowing the tank to sag on the mounts. Reach between the tank and the body of the vehicle and remove the hose clamp from the filler hose on the top of the tank.

    3

    Disconnect the wiring harness connectors from the terminals on top of the tank and set them aside. Position a floor jack under the center of the tank to support it, and then remove the nuts from the j-bolts.

    4

    Slowly lower the jack and tank away from the frame of the truck. Remove the steel support straps from under the tank, and then slide the tank out from under the rear of the Jeep.